1. Core Type and Functional Positioning
Heavy-duty cloth racks
Three-column structure: specially designed for long-sized cloth, with a column spacing of 1.5-2 meters, a single-layer load-bearing capacity of 4,000 kg, and can accommodate cloth rolls of nearly 2 meters in length. The stability is 50% higher than traditional double-column shelves.
Surface treatment: Electrostatic powder spraying technology is used, which is wear-resistant and corrosion-resistant, and suitable for the high humidity environment of textile mills.
Folding stacking rack
U-shaped foldable design: supports stacking 3-4 layers and can be folded for storage when empty, reducing space usage by 70%, suitable for seasonal fabric turnover needs.
Modular components: Contains columns, base frames, and safety pins, allowing for quick assembly and disassembly with a forklift, while maintaining structural stability even in cold storage environments.
Display shelves
30cm Golden Display Stand: The tilted display height of fabric rolls is optimized to 60-120cm from the ground, increasing visual appeal by 55%, making it suitable for both stores and exhibitions.
2. Structural design and storage adaptation
Security optimization
Nylon self-locking bolts are used to connect the column components to prevent the crossbeam from being displaced due to vibration caused by forklift operation;
Each layer of beams is equipped with double safety pins for locking, and the single-point load-bearing limit is up to 400KG/m².
Space efficiency improvement plan
Three-dimensional storage: The double-layer layout of mezzanine shelves increases the storage density of light and small auxiliary materials by 60%;
Dynamic Adjustment Mechanism: Based on the turnover rate of fabric SKUs, high-frequency fabrics are placed within 10 meters of the sorting area, and slow-moving products are moved to a remote clearance area.
Compatibility Extensions
Multi-form adaptability: supports square tube/round tube frame selection, and can be equipped with steel grid shelves or slide rail systems to meet the storage needs of different materials such as leather and chemical fiber.
3. Technology Upgrade and Cost Control
Intelligent transformation
Deployment of an AI visual inventory system, achieving a 99.5% accuracy rate in identifying out-of-stock fabrics and reducing manual inspection costs by 40%;
Connect to the WMS warehouse management system to achieve real-time synchronization of inventory data with ERP, with an error rate of less than 0.03%.
Cost reduction and efficiency improvement strategy
Folding rack reuse: The single purchase cost is 15% higher than that of fixed racks, but the overall life cycle cost is reduced by 32%;
Photovoltaic power supply system: Solar panels are installed on the roof to power storage operations, reducing emissions by 120 tons per warehouse annually.
4. Industry Challenges and Selection Recommendations
1. Demand Scenario: 2. Recommended Solution: 3. Key Parameters: 4. Cost-Effectiveness Index:
1. Store display: 2. Stainless steel display rack: 3. 30cm display stand, LED integrated: 4. ★★★☆☆
1. Bulk cloth storage: 2. Three-column heavy-duty racking: 3. Load-bearing capacity 4000KG/layer, length 2m :4. ★★★★☆
1.Multi-batch turnover: 2.U-shaped folding stacking rack: 3.Stacking 4 layers, folding thickness 0.3m: 4.★★★★★
