Project Overview
Jun’an YTO Logistics is one of the key distribution centers within YTO Express’s regional network. As business volume continued to grow, the customer needed to expand storage capacity without relocating or enlarging the existing warehouse. Their goal was to fully utilize vertical height and improve picking efficiency while keeping daily operations uninterrupted.
To meet these requirements, our engineering team designed and installed a customized two-level heavy duty shelving system based on the customer’s workflow and load characteristics.
Customer Challenges
Before the installation, Jun’an YTO Logistics encountered several operational issues:
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Insufficient floor space for increasing parcel volume and logistics supplies
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Low storage density, as single-level shelves couldn’t utilize the warehouse height
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Inefficient picking routes, causing delays during peak seasons
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Need for a cost-effective expansion solution without major construction or downtime
Our Solution
We offered a tailored two-level heavy duty shelving solution that delivered both capacity and efficiency.
1. Strong & Safe Structural Design
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High-strength steel materials supporting heavy loads
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Enhanced bracing and bolted connections for multi-level stability
2. Maximized Vertical Space
The two-tier structure effectively doubled the usable storage area within the same footprint, allowing the customer to store more SKUs and parcel categories.
3. Optimized Workflow Layout
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Upper level designated for medium-turnover items
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Ground level for fast-moving parcels
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Clear aisle planning for faster picking and replenishment
4. Flexible System Expansion
The shelving structure supports future extensions, such as adding new bays or additional tiers as storage needs grow.
Installation & Project Timeline
Our team completed the project through a well-organized process:
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On-site warehouse inspection
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Load calculation and technical design
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Manufacturing of heavy duty shelving components
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Delivery and on-site assembly
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Final safety inspection and project handover
The entire installation was completed within the customer’s required schedule, without disrupting daily warehouse operations.
Results & Customer Benefits
After the project was delivered, Jun’an YTO Logistics experienced significant improvements:
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Storage capacity increased by over 80%
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Picking efficiency improved, especially during peak logistics seasons
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Maximum space utilization without additional construction cost
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Safer and more organized warehouse environment, meeting modern logistics standards
The customer highly appreciated our professional engineering design, reliable installation quality, and the excellent durability of our heavy duty shelving system.
Why Choose Us
As a professional manufacturer of warehouse racking and mezzanine systems, we provide:
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Heavy duty, medium duty, and light duty shelving
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Mezzanine platforms and multi-tier systems
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Fast production lead times & experienced engineering support
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Factory-direct pricing with global shipping capability
We are committed to helping customers optimize warehouse space and improve storage efficiency.